Dry ice pellets blast nozzle residue - Snow White Services - Lafayette Indiana

Printing Press - Dry Ice Blasting and Cleaning

Overview

dry ice blast cleaning printing press equipment

Cleaning with dry ice offers the printing industry many advantages over traditional cleaning methods.  Because traditional methods are time and labor intensive, most printing facilities avoid regular cleaning.  Ink builds up on frames, decks, and gears.  Ink mist clogs vent slots and nozzles, in turn reducing air flow.  Press speeds are then lowered, resulting in lost production and lower quality output.

Manual scraping of frames and decks usually requires up to 30 hours per piece of equipment.  This can mean literally thousands of dollars of lost production time every time you clean your equipment.

Dry ice blasting is so quick and efficient it can reduce cleaning time up to 80%.  It can do this because it can reach nooks and crevices that scraping cannot.  All parts of your equipment can be easily accessed and cleaned.  Both sides of decks can be cleaned in as little as 15 minutes and can be put right back into production.  That 30 hour cleaning job can become a 2 hour job.

Dry ice blasting is non-toxic and non-abrasive.  Dry ice pellets clean thoroughly and evaporate quickly.  No secondary waste is produced so there is no need to dispose of hazardous waster and solvents.  Scrapers and chisels which can damage your equipment are unnecessary.

Best of all, since dry ice blasting cleans so quickly and efficiently you can maintain a regular schedule of cleaning with minimal downtime.  Performance and quality is improved and the presses are kept running smoothly without high maintenance costs.

  

Applications

Grippers/Rollers
Drums
Ink Trays
Side Walls
Feeder/Delivery Units
Letterpress No Secondary Waste
Flexography Environmentally Safe

Benefits

Reduce Down Time
Reduce Labor Costs
Decrease Scrap
Clean Print Rolls On-Line
Non-Abrasive Process

  
Benefits of Dry Ice Blasting
Not Electrically Conductive

Dry ice does not conduct electricity and can be used to clean machines and electrical systems while they are still running.

Environmentally Friendly

Carbon Dioxide is the 4th most abundant gas found naturally in the atmosphere, it’s everywhere! Dry ice (solid carbon dioxide) is a fantastic solution when your only other alternative could be toxic cleaning chemicals. Because it is created from reclaimed carbon dioxide, it doesn’t add anything to the atmosphere and so doesn’t contribute to the greenhouse effect.

  
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The dry ice blasting process can reduce printing press cleaning time as much as 80% compared to traditional cleaning procedures.
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Dry Ice Demos
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Other Industries
Pharma Industry - Dry Ice Cleaning

Approved by EPA, FDA, USDA
(-78.5C) kills bacteria and fungi
Disinfects without use of chemicals
Ideal for manufacturing equipment and clean rooms (no moisture generated)

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Manufacturing - Dry Ice Cleaning
Up to 80% reduction in cleaning time
Cleaning applications in manufacturing are endless
Clean on-line without cool-down
Minimize the disposal of hazardous waste
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Institutional Industries - Dry Ice Blasting
Highly effective cleaning
Environmentally friendly
Clean outdoors all year round (no freezing)
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Food Industry - Dry Ice Cleaning

Dry ice blasting cleans in crevices  that cannot be reached by hand or other conventional methods, and removes and stops the growth of mold, mildew and fungus. Approved by FDA and USDA Safety Standards.

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Automotive Industry - Dry Ice Cleaning
The highly complex and automated systems used in the automobile industry demand a constant high level of performance. Dry Ice Blasting is considered by many in the industry to be the “best practice” cleaning method. Dry ice blasting offers the advantage of being able to clean this complex machinery in place. It quickly, safely and efficiently removes grease, oils, and dirt. It is non-toxic and non-abrasive and does not damage expensive parts. There is no secondary waste produced.  Furthermore, automotive companies have cut their mold buildup cleaning costs by as much as 70%. These advantages save time and money.
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Power Generation - Dry Ice Blasting
Reduce cleaning time up to 60%
Reduce catastrophic failures
Improve thermal dissipation
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Printing Industry - Dry Ice Blasting

Ink buildup on the gears and deck guides causes poor alignment and results in low print quality and high scrap rates. Dry ice blasting can reduce or in some cases eliminate low quality and high scrap rates. Reduce printing press cleaning time as much as 80% compared to traditional cleaning – cleans in crevices.

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